High-Quality Screen Printing Suppliers & Product

Next-Gen UV Resins, Epoxy Acrylate, Polyurethane Acrylate, and Advanced Oligomer Chemistry for Precision Industrial Applications

Advanced Photopolymer Chemistry in Screen Printing

Unlocking Industrial Performance at the Molecular Level

Modern industrial screen printing is no longer just about depositing ink on paper. Today's printing technologies serve microelectronics, smart display touch panels, high-end packaging, automotive components, and glass decoration. These demanding substrates require ink formulations engineered with highly specialized UV-curable oligomers that deliver precision film build, high chemical stability, exceptional cross-linking density, and tailored rheological behavior.

As a leading high-tech manufacturer, Guangdong Ever Ray Environmental Material Co., Ltd. has pioneered the development of high-performance oligomers since 2006. Industrial screen printing demands inks that run cleanly at high speeds without drying on the mesh, yet cure instantaneously under UV or LED radiation. Our range of acrylates directly addresses these critical process dynamics.

By adjusting oligomer structures—from aliphatic polyurethane acrylates to highly crosslinked epoxy and polyester acrylates—we enable ink formulators to precisely control viscosity, surface tension, cure speed, and adhesion profiles. Whether printing on PET, polycarbonate, glass, or pre-treated metals, our chemistry provides the foundational mechanics for modern print systems.

Core Technical Benefits

  • Superb adhesion to low-surface-energy plastics (PC, PET, PMMA).
  • High-speed curing optimization for both Hg lamps and LED-UV units.
  • Outstanding dilution capability using monomer systems without degrading properties.
  • Exceptional water boiling resistance, weathering, and anti-yellowing limits.

Industrial Application Matrix & Chemistry Profiles

Select the optimal oligomer architecture based on your target performance criteria and curing specifications.

Oligomer Class Core Chemical Features Viscosity Profile Primary Screen Printing Uses Key Strengths
Epoxy Acrylate
(e.g. 6803A, 6805A-1)
Bisphenol-A or modified epoxy base High to Medium-High High-gloss paper varnishes, UV rigid plastic inks, glass primers Fast cure speed, high surface hardness, superior chemical resistance
Polyester Acrylate
(e.g. 5335F, 5016, 5335B)
Linear or branched polyester backbone Low to Medium Lithographic & offset inks, screen printing varnishes, pigment dispersion Exceptional dilution, great pigment wetting, balanced elasticity
Polyurethane Acrylate
(e.g. 72923, 7113A)
Aliphatic or aromatic urethane links Medium to High In-Mold Decoration (IMD), automotive dials, high-flexibility plastic inks Anti-yellowing (aliphatic), superior flexibility, high impact toughness
Polycarbonate Acrylate
(e.g. 72203A)
Polycarbonate backbone modification High Soft-touch tactile coatings, premium clear coats, high-end electronics Extreme weatherability, chemical resistance, luxurious haptic feedback

Technology Roadmap & Future Outlook

Navigating the transition toward green chemistry and ultra-efficient curing mechanisms.

LED-UV Spectral Matching

Modern screen printing is moving from high-temperature mercury lamps to energy-efficient LED curing systems (365nm, 395nm). Our research focus centers on designing high-reactivity acrylates that overcome oxygen inhibition, ensuring smooth, tack-free surface cures at lower energy outputs.

Bio-Based Oligomers

To meet global environmental mandates, our chemistry roadmap includes integrating renewable feedstocks (corn, soy, and castor oil-derived intermediates) to manufacture bio-based polyester and polyurethane acrylates, reducing carbon footprints without sacrificing mechanical performance.

Ultra-Low Migration

With regulatory tightening in food and cosmetics packaging, our R&D team is developing high-molecular-weight multi-functional acrylates that lock completely into the polymer matrix upon UV exposure, eliminating trace chemical migration and odor issues.

Macro-Industry Solutions & Substrate Engineering

Custom-formulated resin strategies designed to solve complex industrial print and coating challenges.

1. Electronics & Smart Control Interfaces

Screen-printed electronics—such as membrane switches, touch sensors, and In-Mold Electronics (IME)—require resins that withstand immense mechanical deformation. Our aliphatic polyurethane acrylates provide the required elongation (often exceeding 150%) combined with high thermal resistance during the molding process, ensuring zero micro-cracking of the conductive pathways.

2. Glass & Ceramic Screen Printing

Glass is notoriously difficult for ink adhesion due to its hydrophilic nature and lack of organic bonding sites. Ever Ray's modified acrylates, like the 12011 and 17730A-2, offer remarkable water resistance and silane-coupling compatibility. Formulations utilizing these resins can pass rigorous boiling water and dishwasher tests, making them the industry standard for cosmetic jars and appliance control panels.

3. Automotive Interior Components

From instrument clusters to dashboard displays, automotive components require materials that survive heavy UV exposure, thermal cycling, and high-frequency friction. Utilizing polycarbonate and high-performance aliphatic urethane acrylates ensures absolute yellowing resistance and exceptional chemical durability against household cleaners and hand creams.

4. High-End Commercial & Packaging Varnishes

For cosmetic boxes, liquor cartons, and promotional collateral, high visual impact is critical. Our low-viscosity polyester acrylates yield exceptional leveling, high gloss, and excellent pigment dispersion, facilitating thick-film screen printing of tactile structures, textured finishes, and relief effects.

Ever Ray Production Base

About Our Company

Guangdong Ever Ray Environmental Material Co., Ltd. established in 2006, is a high-tech enterprise focusing on the R&D and manufacturing of oligomers for UV curable resin such as epoxy acrylate, polyurethane acrylate (water borne, aliphatic urethane, aromatic urethane), polyester acrylate, pure acrylate and other special functional modify acrylate oligomers.

Productive Capacity & Scale

We have two production bases, one is in Jiangmen, Guangdong, production area is about 10,000 square meters, while the other is in Yunfu, Guangdong, which production area is around 40,000 square meters, complete with quality control, storage, and logistics supporting facilities. The annual production capacity is more than 20,000 tons with more than 10 production lines.

To ensure quality control, our factory is managed under the ISO9001 quality management system and ISO14001 environmental management system, together with a flexible and advanced DCS fully computerized control system. Moreover, we select high-quality domestic and foreign raw materials, adopt advanced scientific management methods, and hire domestic UV material experts for guidance to ensure production safety and product quality stability.

Innovation-Driven R&D Core

We have more than 10 invention patents and practical patents, with more than 15 technicians in our R&D department. We are providing high reactivity, chemical resistance, and high gloss to formulations for a wide variety of applications, including wood coatings, plastic, inks, adhesives, etc.

We are supplying different formulations for customers to meet their requests, not only from the products' functional capability but also from the cost-saving aspect. We focus on technology and environmental protection coexisting in harmony, firmly taking science and technology as our driving force in our future development, and continuing to pursue excellence and keep a sustainable green living environment in our daily lives.

Patents and Certificates Framework
20,000+
Annual Tons Capacity
2006
Year Established
10+
Patents Owned
15+
Senior R&D Engineers

China Factory 4.0: Supply Chain Resilience & Cost-Efficiency

Leveraging digitalization, raw material integration, and high automation for consistent international delivery.

DCS Computerized Controls

Our manufacturing bases operate under a fully integrated Distributed Control System (DCS). This ensures polymerization processes are monitored in real time, maintaining temperature tolerances within ±0.5°C. This level of control reduces batch-to-batch variation to virtually zero.

Sourcing & Bulk Logistics

Located within South China's chemical industry cluster, we have direct pipelines to key monomer and raw material feeds. This structural advantage limits transportation lag and buffers our production lines against macro supply bottlenecks and raw material volatility.

Redundant Production Tracks

With two independent sites operating in Jiangmen and Yunfu, we offer dual-site manufacturing redundancy. In the event of local maintenance cycles or regulatory environmental pauses, orders can be dynamically reassigned to prevent customer supply interruptions.

Global Enterprise Support & Chemical Compliance

Delivering peace of mind alongside cutting-edge material science.

Navigating global regulatory landscapes is critical for ink manufacturers exporting to Europe, North America, and standard-heavy Asian regions. Guangdong Ever Ray ensures all supplied raw materials are registered and compliant with regional frameworks:

  • REACH & RoHS Compliance: Heavy-metal-free, organotin-free, and solvent-free raw materials compatible with ecological safety standards.
  • TSCA & EPA Alignment: Ensuring imports flow smoothly through United States customs checks without chemical hold-ups.
  • Custom Tailoring & Rheological Optimization: Working closely with client formulators to adjust viscosity curves and molecular weight distributions for specialized screen setups.

Technical Support Infrastructure

We offer comprehensive lab testing services, simulating various customer printing configurations (such as screen mesh counts from 100T to 165T, UV curing light path intensities, and curing speeds). This allows us to deliver pre-tested formulation components that slide seamlessly into existing manufacturing lines, significantly shortening your time-to-market.

Frequently Asked Questions

Expert insights on troubleshooting and optimizing UV screen printing ink formulations.

Q1: How do polyester acrylates compare with polyurethane acrylates in screen printing ink formulations?
Polyester acrylates (such as the 5335F and 5016) typically offer excellent pigment wetting properties and highly efficient monomer dilution profiles at a competitive price, making them the standard choice for general-purpose high-speed offset and screen inks. Polyurethane acrylates (like the 72923 or 7113A), on the other hand, provide superior toughness, flexibility, and anti-yellowing performance (specifically aliphatic urethane structures). They are highly recommended for demanding plastic substrates, automotive electronics, and functional industrial graphics.
Q2: How can I improve screen printing ink adhesion on glass and metal surfaces?
To achieve reliable adhesion on non-porous surfaces like glass or aluminum, look for acrylates with specific functional modifications, such as the 12011 or 17730A-2. These resins feature chemical groupings that bond with glass substrates and stand up to water exposure. Additionally, adding silane adhesion promoters to the formulation can yield a robust crosslinked network that resists boiling water and mechanical abrasion.
Q3: What makes Ever Ray resins compatible with LED-UV curing systems?
LED-UV curing systems operate at narrow wavelengths (often 385nm or 395nm), which do not generate the short-wave UV energy that helps overcome oxygen inhibition. Our R&D team has engineered highly reactive oligomers with elevated double-bond density and optimized hydrogen-donor sites. This configuration speeds up crosslinking under LED spectral conditions, minimizing surface tackiness without requiring nitrogen purging.
Q4: Are Ever Ray materials compliant with European REACH regulations?
Yes, our materials are formulated and documented to align with EU REACH guidelines. We provide complete chemical safety datasheets (SDS) and supply-chain transparency, enabling international ink manufacturers to export their finished goods to Europe with confidence.